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RETORT AND WOOD KILN DRYER » CHARCOAL RETORTS









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This picture shows a double charcoal manufacturing retort made with a 10mm steel body, (2 units each 1 metre x 2 metres x 15mm). Boiler plate charge drums. Total output of 350 - 400kg per burn pending on wood species & seasoning.

We can build a Charcoal Retort of any size to fit your budget (From single through double to 20ft containers)

The four seasons charcoal retort boasts significant advantages on more traditional types of charcoal kilns offering improved production efficiency, greater range of burning control and therefore a higher quality end product.

Our standard retort has a 10mm steel body featuring 2 boiler plate charge cylinders of 15mm thick steel. External doors are made with 50mm of ceramic blanket sandwiched in two plates of 4mm steel which helps heat retention. The entire inner is lined with 50mm ceramic blanket ensuring optimal heat is retorted around the cylinders. The doors are made with 500mm of ceramic blanket sandwiched in two plates of 4mm steel, which help heat retention. The entire inner part of the retort is lined with a 500mm ceramic blanket .... essential for keeping the heat retorting around the cylinders.

The gases exhaust on the doors. When the gases are exposed and rise they pass through the vent in the door and travel down in the fire box exhaust system that is made from 8m stainless steel tube with 4 exhaust ports which pass though the fire bricks into the fire box. Then the gases reignite and rise up through the spaced fire bricks around the cylinders down to the rear vents and then retort again.

The retorts systems offer a higher productivity and more efficient way of scaling up production than operating a larger number of small round kilns. Total output based on the standard retort size is 350-400kg per burn depending on wood species (oak, ash, beech or hornbeam) and seasoning. The burn time is 8 to 10 hours. This is a lot less than with round kilns.

The retort can be customised to suit your requirements. We can build any size to fit any budget and production requirements.

The round charcoal kilns are made from mild steel of various thicknesses throughout. These can also be custom build to fit the specifications.

We also provide Charcoal Retorts and Kilns for sale to produce coal.

We deliver and commission retorts and kilns worldwide and. The cost of delivery to most UK mainland deliveries is included in the sale price.

Note:
?manufacture price will vary due to the rising costs of steel prices all price are a base figure quotations will on hold the prices for a min of 60 days

Each retort is CE Marked and has been subjected to stringent quality control procedures inline ISO 9001:2008 approved status.



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>> OPERATION INSTRUCTIONS



Technical specifications

Charcoal Retorts prices 2019
 
We thank you for your valued enquiry and have pleasure in quoting as follows:
 
BBMR Trailer Mounted Retort
 
Capacity:                                 1.2m3
Material:                                   6mm thick Carbon Steel Body – 2.15m High x 1.85m Wide x 1.3m Long
Retort Chamber                       1.25m Dia x 1.0m Long – 1.2m3 Capacity
Chamber Material:                    4mm thick 304 Stainless Steel
Support Structure:                    Flat Bottom with mounting feet for trailer mounting
Connections:                           1 off Chimneys
                                                1 off Tar Traps
Trailer:                                     Plant trailer included Gas Take off Port:
Included
Internal Finish:                  Ceramic Lining with Firebox
External Finish:                 Matt Black Heat Resistant Paint
 
Cost £15,495.00 each ex works plus vat.
 
RTS1000 - Single Barrel Charcoal Retort 1m x 1.9m
 
Capacity:                              1.5m3
Material:                               8mm thick Carbon Steel shell
                                             15mm thick Boiler Plate Chambers
C/w Sacrificial External Wear Plates on the Chamber (for longer life)
Barrel Size:                          1.0m x 1.9m
Support Structure:               4 off Box Section legs
Connections:                       2 off Chimneys - 2 off Tar Traps - 2 off Vents
Snorkels:                             2 off included
Gas Take off Port:             Included
Internal Finish:                  Ceramic Lining (now 50mm thick) with Firebox
External Finish:                  Matt Black Heat Resistant Paint
 
Cost £17,750.00 each ex works plus vat.
 
 
RTS1600 - Single Barrel Charcoal Retort 1.5m x 1.9m
 
Capacity:                              3.82m3
Material:                            8mm thick Carbon Steel shell - 15mm thick Boiler Plate Chambers
                                           C/w Sacrificial External Wear Plates on the Chamber (for longer life)
Barrel Size:                          1.5m x 1.9m
Support Structure:                4 off Box Section legs
Connections:                        2 off Chimneys - 2 off Tar Traps -  2 off Vents
Snorkels:                              2 off included
Gas Take off Port:                Included
Internal Finish:                      Ceramic Lining (now 50mm thick) with Firebox
External Finish:                      Matt Black Heat Resistant Paint
 
Cost £19,750.00 each ex works plus vat.
 
RTS1250SS - Single Stainless Steel Barrel Charcoal Retort 1m x 1.9m
 
Capacity:                                              2.33m3
Material:                                              8mm thick Carbon Steel shell
10mm thick 304 Stainless Steel
C/w Sacrificial External Wear Plates on the Chamber (for longer life)
Barrel Size:                                          1.0m x 1.9m
Support Structure:                                4 off Box Section legs
Connections:                                         2 off Chimneys - 2 off Tar Traps -  2 off Vents
Snorkels:                                               2 off included
Gas Take off Port:                                 Included
Internal Finish:                                      Ceramic Lining (now 50mm thick) with Firebox
External Finish:                                      Matt Black Heat Resistant Paint
 
Cost £21,950.00 each ex works plus vat.
 
RTD1000 - Double Barrel Charcoal Retort 1m x 1.9m
Capacity:                             3m3
Material:                              8mm thick Carbon Steel shell
                                           15mm thick Boiler Plate Chambers
                                           C/w Sacrificial External Wear Plates on the Chamber (for longer life)
Barrel Size:                         1.0m x 1.9m
Support Structure:               4 off Box Section legs
Connections:                       2 off Chimneys - 2 off Tar Traps -  2 off Vents
Snorkels:                             2 off included
Gas Take off Port:               Included
Internal Finish:                    Ceramic Lining (now 50mm thick) with Firebox
External Finish:                   Matt Black Heat Resistant Paint
 
Cost £22,950.00 ex works plus vat
 
RTD1250SS - Double Barrel Charcoal Retort 1.25m x 1.9m – Stainless Steel Barrels
Capacity:                             4.66m3
Material:                              8mm thick Carbon Steel shell
                                           10mm thick 304 Stainless Steel 
                                           C/w Sacrificial External Wear Plates on the Chamber (for longer life)
Barrel Size:                          1.25m x 1.9m
Support Structure:               4 off Box Section legs
Connections:                       2 off Chimneys - 2 off Tar Traps -  2 off Vents
Snorkels:                             2 off included
Gas Take off Port:               Included
Internal Finish:                    Ceramic Lining (now 50mm thick) with Firebox
External Finish:                   Matt Black Heat Resistant Paint
 
Cost £30,550.00 ex works plus vat
 
RTD1600 MK 3 - Double Barrel Charcoal Retort 1.6m x 1.9m
Capacity:                              7.64m3
The RTD1600 retort will produce up to 500kg plus of charcoal per burn depending on density of feed stock – Minimum 3 Tonne per week over 6 Days.

Material:                              8mm thick Carbon Steel shell
                                            15mm thick Boiler Plate Chambers
C/w Sacrificial External Wear Plates on the Chamber (for longer life) & reinforced doors
Barrel Size:                          1.6m x 1.9m
Support Structure:                4 off Box Section legs
Connections:                       3 off Chimneys, centre chimney c/w hinged cap & lever mechanism for opening & closing
2 off Extended Tar Trap Tubes c/w hinged cap & lever mechanism for opening & closing
2 off Gas Tubes c/w hinged cap & lever mechanism for opening & closing
Temperature Probe:          2 off Ports for Temperature Probe c/w Temperature gauge with digital read out
Internal Finish:                  50mm Thick Ceramic Lining with Firebox - Lag & Sheet underside of Retort
External Finish:                 Matt Black Heat Resistant Paint
 
Cost £39,995.00 ex works plus vat
Inclusions
 
•             Supply and Instructions for Installation of Fire Bricks
•             Supply and Installation of Ceramic Blanket Factory Fitted
•             (Complete with Stainless Steel Anchors)
•             Temperature Gauge with digital read out
 
Exclusions (Can be quoted for if required) (recommended)
 
•             Installation of Fire Bricks on Site
•             Transport
•             Off-loading 
•             Commissioning price to be arrange (POA)
 
Charcoal Retort Cassettes
 
Size:                       1.4m diameter x 1.8m long
Material:                  3mm thick carbon steel plate
Flat ends from 3mm thick carbon steel plate
Rectangular opening in top .9m x 1.7m stiffened with 40 x 40 x 4 RSA
100mm diameter laser cut holes along the bottom centre line at 200mm centres
Support:             2 x support saddles
                           2 x pockets suitably stiffened for lifting with Fork Lift Truck
 
Cassette Cover:                
3mm thick carbon steel plate
Flat ends from 3mm thick carbon steel plate
2 x lifting points for Fork Lift Truck
 
Cost £1,845.00 each ex works plus vat.
 
Completion Time:                           12 – 14 Weeks from Deposit Paid
Payment Terms:                               50% Deposit with Order Balance Prior To Dispatch
Offer validity:                                   30 Days
 
We certainly trust this quotation meets your requirements and look forward to your comments.
If you do need further information, a site visit or a more cost effective solution, please contact us.
 
Thank you very much.
Kind Regards,
 
Nick Harris
 
Office: 01403 783379
Direct: 01403 783379 opt 2
Email: Nick@fourseasonsfuel.co.uk  - Web: www.fourseasonsfuel.co.uk
 
 
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